Manufacturing & production management kintone × Mobile
KadoFlow — kintone equipment-utilization & work-performance management solution

Line “utilization,”Visualize by each stop reason

Manufacturing client — An on-site utilization-management solution: a no-code kintone custom plugin that classifies and records work time and downtime (planned stops, equipment trouble, tooling changes, etc.), matches processes and parts by QR, allows results input from mobile, and visualizes utilization on a dashboard.

5+
Supported lines
Centrally manage multiple lines
8Type
Downtime reason classification
Record “why it stopped”
Instant
Utilization visualization
Grasp via dashboard
Challenge
Before

Line utilization wasn’t visible in real time, and “why it stopped” went unclassified. Work-results input relied on paper and PCs and was hard for the shop floor to use, while utilization and results were aggregated by hand.

  • We want to grasp line utilization
    Not visible in real time
  • We want to classify “why it stopped”
    Downtime reasons aren’t recorded
  • We want easy results input on-site
    Paper/PC reliance makes it hard to use
  • We want to automate utilization and results aggregation
    Aggregating by hand
Solution
After

A kintone custom plugin that classifies and records work time and downtime (planned stops, equipment trouble, tooling changes, etc.). It matches process completions and parts by QR, allows results input from mobile, visualizes utilization on a dashboard, exports aggregations to CSV/Excel, and centrally manages the client master.

Flow: shop floor/equipment 〜 kintone+plugin 〜 utilization & results recording 〜 utilization analysis Floor/equip.Worker ·QR · Mobile kintone+pluginNo-code Results logWork/downtimeTime class. Util. analysisDashboardBoard ManagerImproved Turn downtime analysis into equipment and process improvement kintone customization platform (supporting on-site operations) Downtime class.8 categories Mobile inputResults on-site QR matchingParts · work Client masterCSV/Excel From utilization recording to analysis and improvement on one platform
KadoFlow — Utilization Dashboard
KadoFlow Utilization dash Today’s utilization (Line A) 82% Utilization Downtime breakdown Equipment trouble38 min Tooling change22 min Planned stop15 min Check work9 min Work results (recent) TimeProcessWorkerType 10:24Finishing doneA-012Direct 10:51Jig changeA-012Downtime
Utilization dashboard — utilization, downtime breakdown, and work results on one screen
Tech stack kintone JavaScript jQuery html5-qrcode SheetJS
8 months
16 person-months
Considering adopting it at your company too? info@amela.vn